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Ceramic Deflocculant/STPP for body
Product Model：
KFCN-24ET/N1BP
Keyword：
Ceramic Deflocculant/STPP for body
PRODUCT DETAILS
Ceramic Deflocculant for Body Slurry (STPP Replacement) — Reduce Water Content & Save Energy
Designed for ceramic body slurry preparation to help increase solids while maintaining flowability, enabling lower water usage and improved process efficiency.
Conventional series: 0.3%–0.8%
Note: Actual performance depends on raw materials, recycled material ratio, solids target, and process conditions. Lab trials are recommended for final dosage and process parameters.
Why it saves energy
Mechanism
- Improves dispersion and reduces particle agglomeration.
- Maintains workable flowability at higher solids.
- Higher solids → less water → lower drying load.
Where the savings happen
- Wet milling: improved slurry behavior can reduce energy waste in milling and pumping.
- Spray drying: less water to evaporate can reduce thermal energy consumption.
- Expected outcome: typical moisture reduction 1–2% depending on conditions.
Applications
- Ceramic body slurry preparation for tiles, sanitaryware, and tableware
- High-alumina and high-viscosity body systems
- Formulations with higher recycled material ratio
- Systems using recycling water (process water reuse)
Product lines & selection guide
Two series are available. Select based on your body system complexity and the required response speed. Final selection should be validated by lab trials.
| Goal | Recommended series | Typical dosage | Notes |
|---|---|---|---|
| Stable deflocculation for general body systems | Conventional series | 0.3%–0.8% | Broad compatibility for common ceramic body preparations |
| Hard-to-deflocculate systems (recycled material / recycling water / high viscosity) | Speed series | 0.2%–0.5% | Often selected for complex systems; confirm by lab trial |
Available models (example)
- New FG-201
- FG-301W
- New FG-301 Black
- Speed Stream No.1
- Enhanced Quick Stream No.1
- Speed Stream No.2
Quick selection (for a better recommendation)
Tell us your key parameters. We will recommend the suitable series (Speed/Conventional) and a starting dosage range for trials.
Dosage & how to use
Recommended workflow
- Run a lab trial to determine the best dosage range for your clay system and solids target.
- Add before ball milling to promote uniform dispersion.
- Choose one method:
- Pre-dissolve in water and add into the ball mill
- Dry-blend with powders before slurry preparation
- Record key indicators: slurry viscosity/flow, solids %, moisture after spray drying, casting behavior.
Compatibility
- May be used together with sodium carbonate and sodium oxalate as part of the overall deflocculation system (validate by trials).
Storage
- Store sealed in a dry and cool place.
- Protect from moisture and keep packaging closed when not in use.
Specifications
Typical composition (wt%)
| Item | Typical value |
|---|---|
| Na2O (wt%) | 15.0–16.5 |
| SiO2 (wt%) | 8.0–11.0 |
| P2O5 (wt%) | 44.0–49.0 |
| LOI (wt%) | 1.0 max |
Values are typical and may vary by model/series. Confirm with COA for each batch.
Appearance & packaging
- Appearance: Yellowish granular / white granular / white or black granular block (varies by model)
- Packaging: 25 kg/bag
Evidence & downloads
To support process optimization and quality verification, you can request or download the following documents:
- Ceramic Lab Test Report (PDF): Download (or request via Email/WhatsApp)
- TDS: Download
- SDS: Download
- Typical COA: Download
FAQ
How does a ceramic deflocculant reduce water content and save energy?
By improving particle dispersion and slurry flowability, you can reach higher solids with less water. Less water reduces drying load and can lower energy use in wet milling and spray drying.
What moisture reduction can I expect?
Typical results can be 1–2% moisture reduction depending on raw materials, solids target, recycled material ratio, and processing conditions. Always confirm by lab trials.
What dosage should I start with?
Speed series: 0.2%–0.5%. Conventional series: 0.3%–0.8%. Final dosage should be defined by lab trials for your clay system and solids target.
When should I add it—before or after ball milling?
Recommended: add before ball milling for uniform dispersion. You can pre-dissolve in water and add into the mill, or dry-blend with powders before slurry preparation.
Is it suitable for high-alumina or high-viscosity body systems?
Yes. It is designed to help challenging body systems achieve better dispersion and maintain workable flowability while targeting higher solids.
Does it work well with recycled material and recycling water systems?
Yes. The Speed series is often selected when recycled material ratio or recycling water usage makes the body system harder to deflocculate. Validate dosage via lab trials.
Can it fully replace STPP in ceramic body processing?
It is positioned as an STPP replacement for ceramic body slurry. Replacement feasibility depends on your raw materials and process conditions; lab trials are recommended.
Can it be used together with sodium carbonate or sodium oxalate?
In many ceramic body formulations it can be used together with sodium carbonate or sodium oxalate as part of an overall deflocculation strategy. Confirm compatibility by lab trials.
Will it change viscosity or casting behavior?
It is intended to improve dispersion and keep workable viscosity at higher solids. Actual viscosity and casting behavior depend on clay system, solids, and mixing; verify by lab trials.
How should I store it?
Store sealed in a dry and cool place. Protect from moisture and keep packaging closed when not in use.
Request a quote / sample
Use the form below to tell us your body type, solids target, recycled material ratio, and current deflocculation system. We will recommend the suitable series and starting dosage for trials.
GOWAY INTERNATIONAL MATERIAL CO., LTD
Founded in 2009, we specialize in producing and supplying ,ceramic additives and related products, committing to supplying stable, environmentally friendly,professional and ceramic materials.
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Factory Address: Nanbian Industrial Zone, Sanshui District, Foshan City Guangdong Province，China.